January 11th
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January 11th 2004

I just couldn't take the grinding noise and the lack of brakes on the Jeep.  With the wheels making the grinding noise even when the brakes were disengaged, I knew that we couldn't tow it on the trip to Quartzsite.  Today being Sunday I had two choices.  Ignore the Jeep problem until Monday when I could pay a mechanic to fix it (and get some more work done on the bus for the trip), or dive in and get the parts that I think MIGHT fix the Jeep and hope for the best...

I couldn't ignore the Jeep.  It's our only form of transportation to and from the bus.  In addition, without the Jeep I would not feel comfortable taking the bus to Quartzsite.  The Jeep is our "life raft" and with the brakes grinding away I needed to do something...

I found a parts store that was open and after talking about it with my friend Alan, decided that the problem was most likely the wheel cylinders.

That didn't explain the emergency brake problem, but it was a good place to start, so I drove the Jeep to the parts store and picked up both rear wheel cylinders.

I pulled the left side first to get some idea of what shape the "normal" one was in so I could identify the problem with the one making all of the noise...

When I pulled off the right wheel things were quite different.  For one, parts started falling out...

The brake adjustment assembly was just hanging there.  The lower spring was dangling and the adjustment rod had separated and was grinding against the inside of the brake drum.

Here's all of the parts that I found that were literally ground with flat spots and just loose inside the right rear drum brake.

As far as I can tell, what happened is that the tension cable for the automatic brake adjustment assembly broke in half which released the spring and allowed the brake adjustment rod to spin freely and disconnect.

I suspect that one of the hitch installers pulled the emergency brake up hard enough to break the tension cable (not all that surprising considering how rusted out everything was)...

At this point it became obvious that I was going to have to replace a lot more then just the wheel cylinder, and I couldn't think of a graceful way to get the wheel back on and drive the Jeep to the parts store, so I called on my friend Alan for some help.

I called around and found a brake repair kit that contained the parts I needed.  Alan headed right over and drove me to the parts store and back.  I picked up the rear brake pads, some tools and a decent floor jack while I was there.

Alan not only took me back to the house with the parts, but stayed until late this evening making sure that I did the job to his high level of perfection <grinning>

Since I had them, I put the new wheel cylinders in and Alan and I installed all of the new parts.

After some joking around and trying to follow the manual which made no mention of the parts that were broken, Alan recommended that we just compare the two sides and forget the manual.

15 minutes later everything was back together on the right side and we went to work putting the new wheel cylinder and pads on the left side.

Alan stuck around to make sure that the brake lines were free of air bubbles and for the results of the test run around the block...  Everything seems to be back to normal - the brakes work fine and don't make any noise and the emergency brake is back to being as crappy as it was before it was broken.  All is good with the Jeep again.

Unfortunately, the Jeep project lasted until this evening, so I got absolutely nothing done on the bus other than to turn it around and back it into Tedds yard again...  We have only tomorrow to take care of the turn signal, get new tires, mount the gray water tank and a host of other miscellaneous things related to the bus...  Somewhere in there we have to think about packing for a 2-3 week adventure...  I think I'd better get going!


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